Industrial IoT (IIoT) Development

ClickMasters builds IIoT systems for manufacturing and industrial B2B companies across the USA, Europe, Canada, and Australia. OPC-UA and Modbus TCP connectivity to PLCs, CNCs, and legacy industrial controllers. Real-time OEE dashboards with downtime categorisation and shift reporting. Ignition SCADA with MQTT Sparkplug B to cloud. Edge computing with AWS Greengrass and NVIDIA Jetson. IT/OT network segmentation per ISA/IEC 62443.

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Years Experience

Projects Delivered

Client Satisfaction

0/7

Support Available

Who We Are

ClickMasters provides leading iot and emerging tech services for businesses that need reliable digital solutions for their operations, customers, and growth. Our team works with startups, small businesses, and growing companies to plan, design, and develop software that solves real business problems.

OPC-UA The Standard for Industrial Connectivity

OPC-UA (OPC Unified Architecture IEC 62541) is the primary vendor-neutral, platform-independent, secure protocol for industrial machine communication. Before OPC-UA, industrial connectivity required vendor-specific proprietary protocols or OPC Classic (Windows COM/DCOM only, poor security). OPC-UA provides built-in authentication, authorisation, and TLS encryption, runs on Linux gateways and cloud services (not just Windows), and includes a semantic information model where data is described with context and structure rather than raw register values. MQTT Sparkplug B extends OPC-UA data to cloud platforms like AWS IoT Core Ignition SCADA with the MQTT module publishes OPC-UA tag values as Sparkplug B payloads, making factory floor data available to cloud analytics pipelines in real time.

OEE = Availability Ã Performance Ã Quality

OEE (Overall Equipment Effectiveness) = Availability x Performance x Quality. Availability: actual running time / planned production time. Performance: actual output rate / rated output rate. Quality: good parts / total parts produced. World-class OEE is typically 85%+. The global manufacturing average is approximately 65%. Low Availability indicates unplanned downtime or long changeovers. Low Performance indicates slow running or minor stoppages. Low Quality indicates process parameter issues causing defects. Real-time OEE monitoring with automatic downtime categorisation (operators select the loss reason on an HMI) makes losses visible and drives focused improvement. Moving from 65% to 75% OEE on a production line can increase output by 15% without adding equipment or headcount.

Industrial IoT Services We Deliver

ClickMasters operates as a full-stack industrial iot partner. Our team handles every layer of the software delivery lifecycle — product strategy, UI/UX design, backend engineering, cloud infrastructure, QA, and ongoing support.

01 / 05

OPC-UA Machine Connectivity

Connect PLCs and industrial controllers to the cloud: OPC-UA client (IEC 62541 vendor-neutral secure protocol connecting Siemens S7, Allen-Bradley, Beckhoff, Fanuc, Mitsubishi), Modbus TCP/RTU (legacy protocol in older equipment Ethernet or RS-485 serial), tag mapping (PLC register addresses mapped to human-readable names current_speed, target_temperature, parts_count), data buffering (store locally during WAN outage, forward on reconnect no data loss), Ignition SCADA with Kepware OPC-UA server (industrial gateway bridging proprietary protocols to OPC-UA and MQTT Sparkplug B). We build software that scales with your ambition from first-user MVPs to enterprise-grade, cloud-native systems. Whether you need a multi-tenant SaaS platform, a custom ERP, an API-first integration layer, or a cross-platform mobile app, our approach remains the same, clean architecture, production-ready quality, and infrastructure designed for 10x growth.

02 / 05

OEE Monitoring

Overall Equipment Effectiveness: Availability (actual run time / planned production time), Performance (actual output / rated speed output), Quality (good parts / total parts) OEE = Availability Ã Performance Ã Quality. World-class OEE is 85%+; global average is 65%. Downtime categorisation (touchscreen HMI operators tag reasons unplanned breakdown, planned maintenance, changeover, material shortage Pareto chart of loss causes), shift reports (automated PDF/email summary production count, OEE by machine, downtime events, target vs actual), ML production optimisation (correlate process parameters with quality outcomes, identify optimal settings). We build software that scales with your ambition from first-user MVPs to enterprise-grade, cloud-native systems. Whether you need a multi-tenant SaaS platform, a custom ERP, an API-first integration layer, or a cross-platform mobile app, our approach remains the same, clean architecture, production-ready quality, and infrastructure designed for 10x growth.

03 / 05

SCADA Integration

Connect SCADA systems to cloud analytics: Ignition to AWS IoT (MQTT Sparkplug B real-time tag values from factory floor to cloud), historian integration (OSIsoft PI, Wonderware read historical process data for ML model training), alarm management (SCADA alarm data centralised frequency analysis, flooding detection, operator response time), IT/OT data bridge (join SCADA time series with ERP production orders and materials enable analytics spanning the IT/OT boundary). We build software that scales with your ambition from first-user MVPs to enterprise-grade, cloud-native systems. Whether you need a multi-tenant SaaS platform, a custom ERP, an API-first integration layer, or a cross-platform mobile app, our approach remains the same, clean architecture, production-ready quality, and infrastructure designed for 10x growth.

04 / 05

Edge Computing

Process data at the factory floor: AWS IoT Greengrass (Lambda functions and ML models on industrial gateways local rules, offline operation, reduced cloud bandwidth), NVIDIA Jetson (edge ML inference for computer vision quality inspection classify defects in <100ms, no cloud round-trip), data aggregation (compute OEE, statistical summaries, anomaly scores at edge send only derived metrics to cloud, not raw time series). We build software that scales with your ambition from first-user MVPs to enterprise-grade, cloud-native systems. Whether you need a multi-tenant SaaS platform, a custom ERP, an API-first integration layer, or a cross-platform mobile app, our approach remains the same, clean architecture, production-ready quality, and infrastructure designed for 10x growth.

05 / 05

OT Network Security

ICS/OT cybersecurity per ISA/IEC 62443: network segmentation (Purdue Model OT network separated from IT and internet via firewall and DMZ), unidirectional data flow (data diode from OT to IT prevents cyberattacks from reaching control systems), asset inventory (complete, current inventory of all OT assets PLC models, firmware versions, protocols), OT anomaly detection (Claroty, Dragos, or Nozomi Networks passive OT network monitoring, detect unusual communication patterns without active scanning that could disrupt industrial equipment). We build software that scales with your ambition from first-user MVPs to enterprise-grade, cloud-native systems. Whether you need a multi-tenant SaaS platform, a custom ERP, an API-first integration layer, or a cross-platform mobile app, our approach remains the same, clean architecture, production-ready quality, and infrastructure designed for 10x growth.

Why Companies Choose ClickMasters?

We blend deep engineering, design clarity, and business-aligned delivery to build products that define industries.

Enterprise

IEC 62541 OPC-UA

Vendor-neutral secure protocol Siemens, Allen-Bradley, Beckhoff, Fanuc, Mitsubishi

Architecture

Sparkplug B Named

MQTT payload format for industrial data Ignition SCADA to AWS IoT Core

KPI-Driven

OEE 85% World-Class

65% global average quantified improvement target

Intelligence

Kepware Named

Industrial gateway bridging proprietary protocols to OPC-UA and Sparkplug B

Design

ISA/IEC 62443 Purdue Model

OT network segmentation standard data diodes, unidirectional flow for security

Our Industrial IoT Process

A proven methodology that transforms your vision into reality

Phase 1

Week 1-2

IIoT Discovery

Machine inventory (PLC models, protocols, firmware versions), connectivity audit (available Ethernet ports, existing networks), OEE targets, OT security review (current segmentation, patch status). Deliverable: IIoT Assessment + Roadmap.

Phase 2

Week 2-4

OPC-UA / Modbus Connectivity

OPC-UA client configuration, Modbus TCP/RTU wiring, tag mapping (PLC address â†’ human-readable name), data buffering (local storage for WAN outage), Kepware/Ignition gateway setup. Deliverable: Machine Data Available in MQTT.

Phase 3

Week 3-6

OEE Monitoring System

Availability (planned vs actual run time), Performance (actual vs rated speed), Quality (good vs total parts), downtime categorisation (HMI touchscreen for operators), Pareto charts, shift reports (automated PDF/email). Deliverable: OEE Dashboard + Reports.

Phase 4

Week 3-6

SCADA Integration

Ignition Sparkplug B to AWS IoT Core, historian integration (OSIsoft PI/Wonderware), alarm centralisation, IT/OT data bridge (join SCADA time series with ERP). Deliverable: SCADA Cloud Integration.

Phase 5

Week 4-7

Edge Computing & Security

Greengrass on industrial gateway (local rules, offline operation), Jetson for vision inspection, OT network segmentation (Purdue Model), unidirectional data flow, Claroty/Nozomi anomaly detection. Deliverable: Edge Computing + OT Security.

Technology Stack

Modern technologies and frameworks we use to build secure, high-performance digital experiences.

Frontend Development

React.js

Next.js

Angular

TypeScript

Tailwind CSS

Vue.js

Backend Development

Node.js

Python/Django

Laravel

Java/Spring

Ruby on Rails

Mobile Development

React Native

Flutter

Swift/iOS

Ionic

Kotlin/Android

Database & Storage

PostgreSQL

MongoDB

MySQL

Firebase

Elasticsearch

Redis

Cloud & Infrastructure

AWS

Google Cloud

Azure

Kubernetes

Terraform

Docker

DevOps & Monitoring

GitHub Actions

Jenkins

Prometheus

New Relic

Grafana

Industry Expertise

Deep expertise across multiple industries with tailored AI and software solutions

OEE Improvement Project

Predictive Quality

Legacy PLC Connectivity

Edge Vision Inspection

Industrial IoT Pricing

Transparent pricing tailored to your business needs

IIoT Discovery

5,000 – 10,000

Perfect for businesses that need iiot discovery solutions

Package Includes

Timeline: 1 - 2 weeks
Best For: Machine inventory, protocol audit, connectivity plan, OT security review
Budget Range: 5,000 – 10,000 AUD
Dedicated Project Manager
Quality Assurance Testing
Documentation & Training

Best Value

OPC-UA / Modbus Connectivity

6,000 – 16,000

Perfect for businesses that need opc-ua / modbus connectivity solutions

Package Includes

Timeline: 2 - 4 weeks
Best For: PLC tags, data buffering, cloud routing, Kepware/Ignition gateway
Budget Range: 6,000 – 16,000 AUD
Dedicated Project Manager
Quality Assurance Testing
Documentation & Training

Custom Enterprise Plan

Custom

Tailored solution for your unique business needs

Custom Package Includes

Fully customized solution
Dedicated support team
Unlimited revisions
Priority response time
SLA agreement
On-site training available

Transparent Pricing

No Hidden Costs

Flexible Engagement

30-Day Support

CEO Vision

To build scalable, intelligent industrial iot solutions that empower businesses to grow, automate, and transform in a digital-first world.

“

We are not building software. We are architecting the infrastructure of tomorrow systems that think, adapt, and grow alongside the businesses they power. Our mission is to make cutting-edge technology accessible to every ambitious team on the planet.

Amjad Khan

CEO

12+

Years

300+

Projects

98%

Retention

FAQ's

Everything you need to know about our process, timelines, technology stack, and post-launch support.

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